VAZ 2107 - Repair manual and operation
1. Operation and maintenance of the car
2. General data
3. Engine
3.1. Removal and installation of the engine
3.2. Dismantling of the engine
3.3. Possible malfunctions of the engine, their reason and methods of elimination
3.4. Assembly of the engine
3.5. Bench tests of the engine
3.6. Check of the engine on the car
3.7. Block of cylinders
3.8. Pistons and rods
3.9. Bent shaft and flywheel
3.10. Head of cylinders and valvate mechanism
3.11. Camshaft and its drive
3.12. Cooling system
3.13. Lubrication system
3.14. Power supply system
3.15. System of production of the fulfilled gases
4. Transmission
5. Running gear
6. Steering
7. Brakes
8. Electric equipment
9. Body
10. Modification and complete set of the VAZ-2107 cars
11. Appendices
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3. Engine
REMOVAL AND INSTALLATION OF THE ENGINE
DISMANTLING OF THE ENGINE
POSSIBLE MALFUNCTIONS OF THE ENGINE, THEIR REASON AND METHODS OF ELIMINATION
ASSEMBLY OF THE ENGINE
BENCH TESTS OF THE ENGINE
CHECK OF THE ENGINE ON THE CAR
BLOCK OF CYLINDERS
General cleaning and survey
Check of tightness of the block of cylinders
Cylinders
The plane of the socket of the block of cylinders with a head
PISTONS AND RODS
Vypressovka of a piston finger
Cleaning
Selection of the piston to the cylinder
Check of a gap between the piston and a finger
Check of gaps between piston flutes and rings
Check of a gap between inserts and a bent shaft
Control of mass of pistons
Assembly of conrod and piston group
Check of a press fitting of a finger
Check of parallelism of axes of the lower head of a rod and piston ring
BENT SHAFT AND FLYWHEEL
Features of the device
Cleaning of channels of the lubrication system
Radical and conrod necks
Inserts of radical bearings
Flywheel
Check of an axial gap of a bent shaft
HEAD OF CYLINDERS AND VALVATE MECHANISM
Removal and installation on the car
Dismantling and assembly
Cleaning of a head of cylinders
Check and grinding of saddles of valves
Valves
The directing plugs of valves
Maslootrazhatelny caps of the directing plugs
Levers of valves
Springs
Laying of a head of cylinders
Check of tightness of a head of cylinders
CAMSHAFT AND ITS DRIVE
Adjustment of a gap between levers and cams of the camshaft
Adjustment of a tension of a chain
Check of the camshaft
Check of the case of bearings of the camshaft
Natyazhitel
Camshaft drive chain
COOLING SYSTEM
Check of level and density of liquid in the cooling system
Filling of the cooling system with liquid
Adjustment of a tension of a belt of the drive of the pump
Pump of cooling liquid
Thermostat
Radiator
LUBRICATION SYSTEM
Oil replacement
Oil pump
Roller and gear wheel of the drive oil pump
Plugs of the roller of the drive of the oil pump
Plug of a gear wheel of the drive of the oil pump
Washing of details of ventilation of a case of the engine
POWER SUPPLY SYSTEM
Air filter
Fuel pump
Fuel tank
Carburetor 2107-1107010
Adjustment of the drive of the carburetor
Removal and installation of the carburetor on the car
Dismantling of the carburetor
Cleaning and check of technical condition
Assembly of the carburetor
Adjustments and checks of the carburetor after assembly
Check of operability of the economizer of compulsory idling
Carburetor 21053-1107010
Adjustment of the carburetor 21053-1107010
SYSTEM OF PRODUCTION OF THE FULFILLED GASES
Fig. 3-1. Longitudinal section of the engine
Fig. 3-2. Engine cross-section
Longitudinal and cross cuts of the engine are shown in
fig. 3-1 and 3-2
.