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3. Engine

REMOVAL AND INSTALLATION OF THE ENGINE
DISMANTLING OF THE ENGINE
POSSIBLE MALFUNCTIONS OF THE ENGINE, THEIR REASON AND METHODS OF ELIMINATION
ASSEMBLY OF THE ENGINE
BENCH TESTS OF THE ENGINE
CHECK OF THE ENGINE ON THE CAR
BLOCK OF CYLINDERS
 General cleaning and survey
 Check of tightness of the block of cylinders
 Cylinders
 The plane of the socket of the block of cylinders with a head
PISTONS AND RODS
 Vypressovka of a piston finger
 Cleaning
 Selection of the piston to the cylinder
 Check of a gap between the piston and a finger
 Check of gaps between piston flutes and rings
 Check of a gap between inserts and a bent shaft
 Control of mass of pistons
 Assembly of conrod and piston group
 Check of a press fitting of a finger
 Check of parallelism of axes of the lower head of a rod and piston ring
BENT SHAFT AND FLYWHEEL
 Features of the device
 Cleaning of channels of the lubrication system
 Radical and conrod necks
 Inserts of radical bearings
 Flywheel
 Check of an axial gap of a bent shaft
HEAD OF CYLINDERS AND VALVATE MECHANISM
 Removal and installation on the car
 Dismantling and assembly
 Cleaning of a head of cylinders
 Check and grinding of saddles of valves
 Valves
 The directing plugs of valves
 Maslootrazhatelny caps of the directing plugs
 Levers of valves
 Springs
 Laying of a head of cylinders
 Check of tightness of a head of cylinders
CAMSHAFT AND ITS DRIVE
 Adjustment of a gap between levers and cams of the camshaft
 Adjustment of a tension of a chain
 Check of the camshaft
 Check of the case of bearings of the camshaft
 Natyazhitel
 Camshaft drive chain
 COOLING SYSTEM
 Check of level and density of liquid in the cooling system
 Filling of the cooling system with liquid
 Adjustment of a tension of a belt of the drive of the pump
 Pump of cooling liquid
 Thermostat
 Radiator
LUBRICATION SYSTEM
 Oil replacement
 Oil pump
 Roller and gear wheel of the drive oil pump
 Plugs of the roller of the drive of the oil pump
 Plug of a gear wheel of the drive of the oil pump
 Washing of details of ventilation of a case of the engine
POWER SUPPLY SYSTEM
 Air filter
 Fuel pump
 Fuel tank
 Carburetor 2107-1107010
 Adjustment of the drive of the carburetor
 Removal and installation of the carburetor on the car
 Dismantling of the carburetor
 Cleaning and check of technical condition
 Assembly of the carburetor
 Adjustments and checks of the carburetor after assembly
 Check of operability of the economizer of compulsory idling
 Carburetor 21053-1107010
 Adjustment of the carburetor 21053-1107010
SYSTEM OF PRODUCTION OF THE FULFILLED GASES




Fig. 3-1. Longitudinal section of the engine

Fig. 3-2. Engine cross-section

Longitudinal and cross cuts of the engine are shown in fig. 3-1 and 3-2.