5.1.12. Replacement of rubber-metal hinges of levers on the car

Determine need of replacement of rubber-metal hinges by the signs stated above in the subsection "Definition of a Condition of Details of a Forward Suspension Bracket".
It is possible to replace hinges as directly on the car, and on the levers removed from the car (it is described in the subsection "Check of Technical Condition and Repair").
Replacement of rubber-metal hinges of the lower levers is made in the following order.
Put the car on a viewing ditch or the elevator and hang out a forward part of the car from outside where replacement will be made. Remove a wheel.
Having turned off a nut, a finger of the spherical hinge of steering draft a stripper of A.47052 also allocate for a vypressuyta the free end of side draft back.
Turn off nuts of fastening of the lower lever of a suspension bracket to an axis and remove washers from both ends of an axis.

Fig. 5-24. The scheme of a vypressovka of the hinge of the lower lever by means of adaptation 02.7823.9500: 1 — the screw; 2 — a nut; 3 — a glass; 4 — the lower lever; 5 — the hinge; 6 — an axis of the lower lever

Install a glass of 3 (fig. 5-24) of adaptation 02.7823.9500 on a regiment of the lever 4 and screw the screw 1 on the end of axis 6.
Holding the screw 1 neck and rotating a nut 2, shift a lever eye from an external holder of the hinge. Remove adaptation and the vypressovanny hinge 5 from a lever axis.
Giving lomiky or an assembly shovel to a lever eye situation, concentric with a lever axis, insert the new hinge into an opening of an eye of the lever and put on an axis.

Fig. 5-25. The scheme of a press fitting of the hinge of the lower lever by means of adaptation 02.7823.9501: 1 — a nut; 2 — a ring; 3 — the hinge; 4 — the lower lever; 5 — an emphasis; 6 — an axis of the lower lever

Put on a ring of 2 (fig. 5-25) of adaptation 02.7823.9501 the end of an axis and insert an emphasis 5 between the shelf 4 and the closest nut of fastening of an axis to a cross-piece of a forward suspension bracket.
Rotating a nut 1 and holding an emphasis 5, press the new hinge 3 in a lever eye. Remove adaptation, establish a washer and a nut of fastening of the lever to an axis. Do not tighten a nut.
Other rubber-metal hinges of the lower levers of a suspension bracket are similarly replaced.
After replacement of hinges connect steering draft to the lever of a rotary fist, tighten also to a zashplintuyta a nut of a spherical finger of steering draft, establish and fix a wheel.

Fig. 5-19. Vypressovka of hinges of the top lever: 1 — A.47046 adaptation; 2 — the hinge


Fig. 5-20. Press fitting of hinges of the top lever: 1 — A.47046 adaptation; 2 — the hinge; 3 — the cap applied together with A.47046 adaptation

You make replacement of rubber-metal hinges of the top levers of a suspension bracket by means of A.47046 adaptation in the same way, as well as on the removed levers (see fig. 5-19 and 5-20), in the following order.
Put the car on a viewing ditch or the elevator.
You will hang out a jack a forward part of the car from outside where replacement will be made.
Remove a wheel.
Turn off a nut of an axis of the top lever and, having taken out an axis, deploy the lever eyes outside.

Fig. 5-26. Scheme of a vypressovka of the hinge of the top lever: 1 — a bolt; 2 — a nut; 3 — a glass of A.47046 adaptation; 4 — the hinge; 5 — the top lever

Install on the lever a glass of 3 (fig. 5-26) of A.47046 adaptation with a nut 2 and a bolt 1 head in the lever. Rotating a nut 2, a vypressuyta the hinge, remove adaptation and the hinge.

Fig. 5-27. Scheme of a press fitting of the hinge of the top lever: 1 — a bolt; 2 — a ring of A.47046 adaptation; 3 — the hinge; 4 — the top lever; 5 — a glass of A.47046 adaptation; 6 — a nut

Insert the new hinge into a lever eye, install A.47046 adaptation so that the head of a bolt of 1 (fig. 5-27) was directed outside and under a head there was a ring 2 A.47046 devices. Rotating a nut 6, press the hinge and remove adaptation.
Other hinges of the top levers of a forward suspension bracket are similarly replaced.
After replacement of hinges turn the top lever eyes to a front rack, pull it over a rack, insert an axis of the top lever, establish a washer and a nut of an axis, without tightening it it is final.
Establish wheels, lower the car and tighten nuts of axes of levers. Before tightening of nuts execute all operations described earlier (see. "Installation of a suspension bracket on the car").
After replacement rubber-metal hinges should be "pressed down", having made trial departure on 15–20 km and to check without fail, and if necessary to adjust the angles of installation of forward wheels.