6.2.1. Removal and installation

Removal. Disconnect wires from the rechargeable battery and remove facing of the switch of a sound signal, using the screw-driver.
Remove a steering wheel. Remove both half of a facing casing of a shaft of steering.

       NOTE
If it is necessary to remove only a case of the steering mechanism, turn off a bolt of fastening of the lower end of an intermediate shaft of steering on a shaft of a worm and bolts of fastening of a case to a body longeron.

Remove a guard of devices and disconnect plug blocks of the three-lever switch from plug blocks of a bunch of wires.
Disconnect wires from ignition switch plugs, having unscrewed screws of fastening and having drowned a lock clamp, remove the ignition switch. Weaken a collar of fastening of the case of the switch of indexes of turn, light of headlights and stekloochisitel and remove it.
Turn off a bolt of fastening of the lower end of an intermediate shaft to a shaft of a worm of the steering mechanism.

Fig. 6-3. Details of the steering mechanism: 1 — a case of the steering mechanism; 2 — a shaft sealant; 3 — an intermediate shaft; 4 — the top shaft; 5 — the fixing plate of a forward part of an arm; 6 — an arm of fastening of a shaft of steering; 7 — the top part of a facing casing; 8 — the bearing plug; 9 — the bearing; 10 — a steering wheel; 11 — the lower part of a facing casing; 12 — details of fastening of an arm

Turn off bolts of fastening of an arm of 6 (fig. 6-3) and remove a steering shaft with an arm.
Turn off nuts of fastening of spherical fingers of side and average thirsts for a bipod, and then a stripper of A.47035 to a vypressuyta spherical fingers from openings in a bipod.
Remove a case of the steering mechanism, having turned off previously bolts of its fastening to a body longeron. Unscrew screws of fastening of a sealant of a shaft of steering and remove it.
Installation. Having fixed on a front board a sealant 2 (see fig. 6-3), establish a case of the steering mechanism on a longeron, without tightening completely a nut of bolts of fastening of a case.

Fig. 6-4. Installation of the steering mechanism on the car: 1 — bolts of fastening of a case of the steering mechanism; 2 — a coupling bolt of the lower end of an intermediate shaft; 3 — bolts of fastening of an arm; 4 — a steering shaft arm; 27,5 mm — distance from the center of an opening of a bipod to a basic surface of a case of the steering mechanism at the average provision of a bipod

The special device to focus a case so that the corner of a (fig. 6-4) did not exceed 32 °, and the gap between shaft and a pedal of a brake was not less than 5 mm. Then completely tighten nuts of bolts of fastening of a case.

Fig. 6-2. Section of a case of the steering mechanism: 1 — a plate of the adjusting screw of a shaft of a bipod; 2 — the adjusting screw of a shaft of a bipod; 3 — a nut of the adjusting screw; 4 — a stopper of an oil-filling opening; 5 — a cover of a case of the steering mechanism; 6 — a worm; 7 — a case of the steering mechanism; 8 — a bipod; 9 — a nut of fastening of a bipod to a shaft; 10 — a washer spring; 11 — a bipod shaft epiploon; 12 — the bipod shaft plug; 13 — a bipod shaft; 14 — a bipod shaft roller; 15 — a shaft of a worm; 16 — the top ball-bearing; 17 — the lower ball-bearing; 18 — adjusting laying; 19 — the lower cover of the bearing of a worm; 20 — a roller axis; 21 — the ball bearing of a roller; 22 — an epiploon of a shaft of a worm; In, With — tags

Establish a bipod of the steering mechanism in average situation for what combine tags on a case and on a shaft of a worm (see fig. 6-2).
Establish temporarily on a shaft a wheel so that spokes were located horizontally and in this situation connect a fork of the cardan hinge of an intermediate shaft of steering to shaft of a worm, then attach a steering shaft arm to a body.
Remove a steering wheel and put on the switch of indexes of turn, light of headlights and screen wipers a steering shaft.
Establish a steering wheel on a shaft in initial situation and, pressing a steering wheel, as shown shooters in fig. 6-4, check lack of radial movement of a shaft. At radial movement replace the top shaft of the steering mechanism or its bearings.
Check smoothness and ease of rotation of a steering wheel in both directions, then tighten a nut of fastening of a steering wheel and its zakernita in three points. Shift the case of the switch of indexes of turn, light of headlights and a screen wiper towards a steering wheel against the stop and tighten a collar of fastening of the switch.
Connect wires to plugs of the switch of ignition and fix the switch by screws on a steering shaft arm.
Attach plug blocks of the switch of indexes of turn, light of headlights and a screen wiper to plug blocks of a bunch of wires of the car.
Establish two half of a facing casing on a shaft and fasten them with screws. Install the switch of a sound signal on a steering wheel.
Establish spherical fingers of average and side left draft on a bipod and fix them by nuts.
Adjust a convergence of forward wheels and check effort on a steering wheel which at turn of wheels on a smooth plate should not exceed 196 N (20 kgfs) (at measurement on a wheel rim).

       NOTE
It is possible to collect separately a steering shaft with the switch of indexes of turn, light of headlights and a steering wheel and to install this knot on the car.

For fastening of knot establish spokes of a steering wheel horizontally and connect a shaft of a worm to the lower end of an intermediate shaft of steering.
Short having wrapped bolts of fastening of an arm, turn several times a steering wheel in both parties, then tighten bolts of fastening of an arm.